With the continuous expansion of the household paper market, more and more entrepreneurs and paper processing factories are turning their attention to the tissue production industry. Compared with many large industrial projects, investment in tissue processing equipment is relatively flexible, and market demand remains stable in the long run. For this reason, a toilet paper production line has become a popular choice for newcomers entering the paper products industry.
Many customers often ask when inquiring about equipment:
“How is tissue paper actually produced?”
“What machines are needed for one complete tissue production line?”
“Is the whole production process complicated?”
In fact, the modern toilet paper production line has achieved a high level of automation. From raw paper loading to finished product packaging, almost the entire process can be completed automatically by machines.
This article will take you through the complete working process of a toilet paper production line, as well as how to select satisfactory equipment.
Why More People Invest in a toilet paper production line
- Stable Long-term Demand for Household Paper: Tissue paper is a daily high-consumption product. No matter how the economic environment changes, families, hotels, catering businesses, shopping malls, and public places all need large amounts of tissue paper, keeping market demand steady all year round.
- Relatively Low Startup Threshold: Compared with large industrial projects, the tissue processing industry features flexible equipment investment. Many entrepreneurs can start with a small toilet paper production line and expand production scale gradually later, with low financial pressure.
- Higher Degree of Automation: Modern production lines support automatic folding, cutting, and packaging, greatly reducing manual work, improving overall productivity, and cutting long-term labor costs. You can also choose a professional automatic facial tissue converting line for higher efficiency.
- Wide Sales Channels: Tissue products can be sold through supermarkets, wholesale markets, hotel suppliers, catering chains, and many other channels, covering a huge market range. There is also a complete tissue paper production line to meet different business needs.
- Fast Investment Payback Period: Household paper belongs to fast-moving consumer goods with fast product circulation. As long as tissue processing factories have stable customer channels, they can quickly recover costs and achieve long-term profits with a standard tissue production line.
- Growth of the Environmental and Recycled Paper Market: More regions are now focusing on environmental protection and waste paper recycling, driving rising demand for recycled paper. Many factories use waste paper to produce household paper, effectively lowering production costs and improving market competitiveness.
Tissue Paper Production Line Parameter
| Model | YG5L |
| Roll surface length | 1000mm |
| Effective length of roll surface | 1000mm |
| Control system | PLC |
| Voltage | 380V,50HZ |
| Fan power | 18.5Kw |
| Motor power | 5.5Kw |
| Folding speed | 800~1000pieces/min |
| Diameter of base paper | ≤1200mm |
| Diameter of original paper core | 76.2mm |
| Dimension | 6000x1900x2200mm |
| Weight | 4000Kg |
| Model | YGQZ150 |
| Voltage | 380V,50HZ |
| Total power | 9Kw |
| Cutter motor | 4Kw |
| Conveying servo motor | 1Kw |
| Swivel cutter motor | 4Kw |
| Rated speed | 150 cuts/min |
| Design speed | 200 cuts/min |
| Machine noise | ≤65dB |
| Working pressure | 0.5~0.8Mpa |
| Dimension | 3500×1350×2200mm |
| Weight | 1500Kg |
| Total power of the heating tube | YGGBR120 |
| Voltage | 380V,50HZ |
| Total power | 16Kw |
| Total power of the heating tube | 6.6Kw |
| Packing speed | 30~120bags/min |
| Packing specification | Length 90-200mm |
| Width 90-120mm | |
| Height 40-100mm | |
| Machine noise | ≤70dB |
| Packaging materials | Double-sided heat-sealing films such as CPP, PE, CPP/OPP, PE/PT, etc. |
| Working pressure | 0.5~0.8Mpa |
| Dimension | 3850×6900×1850mm |
| Weight | 4200Kg |
Working Process of the Toilet Paper Production Line
- Raw Paper Loading: Large raw paper rolls are installed on the facial tissue folding machine. The equipment automatically unwinds and feeds paper to provide stable raw materials for follow-up processing.
- Facial Tissue Folding: After raw paper enters the folding machine, the equipment automatically completes embossing, folding, and lamination, processing the paper into standard facial tissue shapes.
- Automatic Conveying: Folded tissue paper is automatically sent to the next process through the conveying system, reducing manual handling and improving production efficiency.
- Automatic Cutting: Tissue paper enters the automatic cutting machine and is precisely cut according to set sizes to form finished products with unified specifications.
- Finished Product Arrangement: Cut tissue paper is automatically sorted and stacked to keep products neat for subsequent packaging.
- Automatic Packaging: Arranged tissue enters the automatic packaging machine, which finishes bagging, sealing, and packaging automatically to raise overall production speed.
- Finished Product Output: Packaged tissue products are automatically output through the conveying system, ready for box packing, storage, and direct sales.
Application Scenarios of the Toilet Paper Production Line
- Household Paper Processing Factories: Widely used for producing soft tissue and facial paper.
- Hotel Supplies Industry: Suitable for manufacturing special tissue paper for hotels.
- Catering Industry: Restaurants and fast food stores need large quantities of napkins.
- Supermarket and Retail Industry: Supermarkets and convenience stores have a huge demand for daily tissue products.
- Schools and Public Places: Schools, hospitals, and public facilities require a stable tissue supply.
- E-commerce Paper Products Industry: Many e-commerce brands invest in production lines to run independent production.
5 Buying Guides for a Toilet Paper Production Line
- Clarify Your Product Type First: Before contacting manufacturers, confirm what you plan to produce: facial tissue, kitchen paper, or toilet roll paper? Different products match different equipment configurations. Clear demands greatly improve communication efficiency. No matter what paper type you want to make, YG provides matching production machines for your choice.
- Tell the Manufacturer Your Output Requirement: Manufacturers usually recommend equipment based on daily output, such as small processing lines, medium production lines, or fully automatic lines. Output scale directly affects equipment price, configuration, and factory space requirements. YG mainly sells semi-automatic and fully automatic models with great customer feedback.
- State Your Budget Range: Many customers only ask for prices without giving a budget, making it hard to match suitable equipment quickly. It is recommended to tell manufacturers your budget, whether you need a semi-automatic or a fully automatic type, and if automatic packaging is required. This helps manufacturers give accurate, customized solutions.
- Focus on After-sales Service and Technical Support: Many beginners only care about machine price, while after-sales support is actually more important. Confirm in advance whether the supplier provides user manuals, operation videos, remote technical guidance, and complete spare parts supply. All these factors directly affect long-term stable production. YG promises complete spare parts supply, official manuals, and operation videos for all purchased equipment. You can contact us anytime for problems, and we will reply quickly and give solutions within the same day.
- Ask the Manufacturer for Real Operation Videos: Before purchasing, request equipment running videos, factory site photos, and real customer feedback. These help you know the actual machine performance and judge the manufacturer’s real production capacity. With more than 20 years of export experience, YG machines have been sold to over 100 countries and regions, and we can provide all the real materials you need.