1. Product Introduction
The tire recycling line is a modular integrated industrial system that crushes, separates and processes all kinds of waste tires into high-value reusable materials. It covers the whole workflow from raw waste tire feeding, primary shredding, steel wire separation, fiber screening, fine grinding to finished rubber granule/powder packaging. This automated recycling line can handle passenger car tires, truck tires, bus tires and light engineering tires continuously. It outputs three marketable finished products: pure rubber granules/powder, recyclable steel wire and textile fiber, all of which can be resold to rubber factories, sports ground construction companies, steel mills and chemical manufacturers for stable profit. With closed dust removal and intelligent PLC control, it meets global environmental protection standards and has become core equipment for medium and large waste resource recovery factories worldwide. If you are interested, please contact YG immediately for more information.
Tire Recycling Production Line Parameter
| Model | YG-3 | YG-6 | YG-10 | YG-16 | YGL-16 | YG-30 |
| Capacity | 1-3t/d | 4-6t/d | 8-10t/d | 12-16t/d | 8t/d (only for rubber powder) | 30-35t/d |
| Working Process | Batch | Batch | Batch | Batch | Semi-continuous | Fully continuous |
| Reactor Size | φ1400*4900mm | φ2200*6000mm | φ2600*6600mm | φ2800*7100mm | φ2800*7100mm | φ1800*18500mm |
| Land (L*W*H) | 18m*4.2m*6m | 30m*12m*8m | 30m*13m*8m | 33m*13m*8m | 33m*13m*8m | 70m*20m*10m |
| Power | 16.65kw | 37.85kw | 44.3kw | 55.6kw | 55.6kw | 256kw |
| Burner | 2*200,000 kcal | 2*300,000 kcal | 2*300,000 kcal | 2*400,000 kcal | 2*400,000 kcal | 2.5 million kcal per set |
| Total Weight of Shipped Materials | About 18t | About 24.5t | About 28t | About 34.5t | About 34.5t | About 150t |
| Noise (dB) | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 |
2. Core Features of Tire Recycling Production Line
1. Full Modular Integrated Assembly Design
The whole tire recycling production line consists of independent modules including tire cutter, double-shaft shredder, magnetic separator, fiber screener and fine grinding machine. Users can add or reduce single equipment according to daily processing capacity, without redoing the whole layout. It supports staged expansion for small startups that plan to scale up laterEnerpat.
2. Ultra-High Steel & Fiber Separation Purity
Equipped with multi-stage magnetic separation and air gravity screening devices, the line achieves over 98% steel wire removal rate and 99% fiber separation rate. The final rubber powder contains less than 0.8% impurities, which meets the high-standard raw material requirements of runway, plastic modification and reclaimed rubber manufacturers, greatly raising the selling price of finished rubber products.
3. Intelligent PLC Automatic Control System
The complete car tire recycling production line adopts unified PLC intelligent operation panel. It realizes automatic feeding, automatic fault alarm, automatic overload protection and automatic speed adjustment. One single operator can monitor the whole production flow, greatly cutting labor demand and avoiding manual operation errors.
4. Closed Dust Removal & Low-Noise Environmental Protection
All crushing and grinding sections are fully sealed, matched with pulse dust collectors to capture rubber dust completely, eliminating secondary air pollution. The low-speed crushing structure reduces running noise, allowing the factory to pass local environmental supervision inspections without fines or production shutdowns.
5. Wear-Resistant Alloy Cutting Blades for Long Service Life
Key shredding and grinding parts are made of high-hardness wear-resistant alloy steel. Compared with ordinary carbon steel blades, their service life is extended by more than 3 times, reducing the frequency of spare parts replacement and lowering long-term maintenance costs for recycling factories.
6. Wide Material Adaptability for Mixed Waste Tires
The waste tyre recycling line can process mixed raw materials without pre-sorting, including ordinary car tires, radial truck tires and bias tires within 1200mm diameter. It does not need extra pretreatment for old tires with mud or slight wear, simplifying raw material collection work for recyclers.
5 Benefits of Purchasing Tire Recycling Production Line
1. Multiple Stable Profit Streams to Boost Income
One production line generates three salable products at the same time: high-purity rubber powder, recycled steel wire and textile fiber. Rubber granules are widely used in playgrounds, asphalt modification, and reclaimed rubber; steel wire can be sold directly to steel mills; fiber can be supplied to thermal insulation factories. Multiple revenue channels greatly improve the overall profit margin of the recycling plant.
2. Dramatically Cut Long-Term Labor Expenses
A semi-manual tire processing workshop requires 8–12 workers for the same output, while the tire recycling line only needs 1–2 operators per shift. The huge reduction in labor costs shortens the investment recovery cycle, making the tire recycling production line price much more cost-effective in long-term operation.
3. Improve Market Competitiveness for Recycling Enterprises
With complete automated processing equipment, recyclers can accept large bulk tire disposal orders from auto repair chains, vehicle dismantling yards and municipal waste management departments. Small workshops with scattered small machines cannot compete on tender projects, and owning a full recycling line expands business scale and customer groups significantly.
4. Meet Strict Global Environmental Policy Requirements
Many countries have banned simple open-air tire shredding and random waste tire stacking. The closed dust-free automated line fully complies with local solid waste treatment regulations. Factories equipped with this production line can smoothly obtain formal recycling operation licenses and avoid heavy environmental penalties.
5. High Reusability & Low Long-Term Operation Cost
The modular structure can be disassembled, transported and reinstalled if the factory relocates, without scrapping the whole set of equipment. The energy-saving motor design reduces power consumption per ton of tires by nearly 30%, and wear-resistant core parts cut spare parts replacement frequency, controlling daily running costs at a low level.
5 Authentic Customer Feedback about YG Tire Recycling Production Line
Customer Review 1 – Medium-Sized Recycling Factory Owner, Vietnam
“We used three separate small shredders before, with messy workshops and high labor costs. After buying this fully automatic tire recycling line, only two workers control the whole process. The steel separation purity is extremely high, and our rubber powder selling price increased by 15%. Compared with comparing multiple suppliers’ tire recycling production line price, this set balances quality and investment perfectly, and we recovered all costs within 10 months.”
Customer Review 2 – Municipal Waste Resource Contractor, Germany
“European environmental laws have very strict dust and impurity standards. This waste tyre recycling line comes with full closed dust removal system, and the rubber powder impurity rate is below 1%, easily passing local environmental inspections. Stable 24-hour continuous operation handles the large volume of waste car tires from city dismantling stations, and we have received more long-term government disposal contracts.”
Customer Review 3 – Small Startup Recycler, South Africa
“As a new investor with limited budget, we chose the medium-sized car tire recycling production line with expandable modules. We started with small daily output and added grinding modules half a year later when business grew. The after-sales team provided complete installation guidance, and the alloy blades have not been replaced for more than one year under daily high-intensity operation. It is the most reliable recycling equipment for new small factories.”
Customer Review 4 – Rubber Raw Material Supplier, Malaysia
“We purchase waste tire rubber powder to produce reclaimed rubber, so we have high requirements for material purity. This tire recycling production line removes almost all steel and fiber, saving us extra secondary sorting procedures. The stable daily output ensures continuous raw material supply for our rubber workshop, and equipment failure rate is extremely low without frequent production stops.”
Customer Review 5 – Large-Scale Tire Disposal Plant, Australia
“We run a large factory processing over 20 tons of waste tires every day. The integrated tire recycling production line supports non-stop all-day operation without overheating. The PLC intelligent control panel gives real-time fault reminders, greatly reducing maintenance downtime. The multi-product output model brings stable monthly income, and we plan to purchase a second set to expand our production capacity.”
Tire Recycling Production Line Price-Choose YG Machinery
The tire recycling production line has become an irreplaceable core facility for waste tire resource recovery. Integrated with intelligent PLC control, multi-stage magnetic separation and sealed dust removal systems, the waste tyre recycling line efficiently turns discarded car and truck tires into salable rubber powder, steel wire and textile fiber, creating multiple steady profit sources. Despite different tire recycling production line price tiers, its long-term advantages of low labor demand, high separation purity and full environmental compliance far outweigh initial investment. Whether for small startup recyclers or large-scale waste disposal factories, the modular car tire recycling production line cuts running costs and meets global solid waste regulations. Investing in this complete recycling equipment helps enterprises expand business scale, pass environmental inspections and achieve sustainable circular economic development. If you are interested, please contact YG for a discount.
