Colombia’s poultry and agriculture sectors keep growing fast. Local egg distributors and packaging factories face constant pressure: unstable supply of imported egg trays, high packaging costs, and seasonal humidity that makes natural drying difficult. A suitable YG egg crate making machine turns cheap waste paper and cardboard into biodegradable egg trays. Instead of relying on outside suppliers, factories can control output, product quality, and delivery schedules.
This authentic Colombian customer case shares the complete journey of a medium‑size packaging factory adopting the YG egg crate making machine model YGDT3×4‑2000. For more information, please contact YG anytime.
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YG Egg Crate Making Machine Parameters
| Production Line Models | Output (p/h) | Hydraulic Pulper | Egg Tray Machine | Drying Method | |||
| Natural Drying | Brick Drying Line | Single-layer Metal Drying Line | Multilayer Metal Drying Line | ||||
| YGDT3×1-1000 | 1000 | ZDS1(1m³) | DTF3×1 | √ | √ | √ | √ |
| YGDT4×1-1500 | 1500 | ZDS1(1m³) | DTF4×1 | √ | √ | √ | √ |
| YGDT3×4-2000 | 2000 | ZDS1(1m³) | DT3×4 | √ | √ | √ | √ |
| YGDT4×4-2500 | 2500 | ZDS2(2m³) | DT4×4 | √ | √ | √ | √ |
| YGDT3×8-3000 | 3000 | ZDS2(2m³) | DT3×8 | √ | √ | √ | |
| YGDT4×8-4000 | 4000 | ZDS4(4m³) | DT4×8 | √ | √ | √ | |
| YGDT5×8-5000 | 5000 | ZDS4(4m³) | DT5×8 | √ | √ | √ | |
| YGDT5×12-6000 | 6000 | ZDS6(6m³) | DT5×12 | √ | √ | √ | |
| YGDT6×8-7000 | 6000-7000 | ZDS6(6m³) | DT6×8 | √ | √ | √ | |
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Customer Background: Medium‑Sized Packaging Enterprise in Medellín, Colombia
This customer runs a medium‑scale packaging factory located in Medellín, Colombia. The company supplies paper‑based packaging solutions for dozens of local chicken farms, egg distributors, and small fruit producers. Before building their own pulp‑molding workshop, they purchased finished egg trays from external suppliers.
As the local poultry business expanded, outsourced egg‑tray supplies became unstable. Lead times often got delayed, and purchasing costs kept climbing. The management team decided to set up their own in‑house egg‑tray production line. They spent weeks studying egg tray manufacturing machines, checking egg tray making machine prices, and comparing specs for each egg tray production machine. After a full evaluation, they ordered the complete YGDT3×4‑2000 production line with a YG egg crate making machine.
Main Business Pain Points Before Investing in YG Egg Crate Making Machine
Before launching their own production line, the Colombian packaging factory encountered several major operational obstacles:
- Unstable outsourced supply: Local egg‑tray suppliers could not always fulfill large orders. During peak poultry‑sales seasons, delivery delays made them lose several long‑term farm clients.
- High purchasing cost: Buying finished egg trays ate up a large share of their profit margin. They could not adjust tray specifications quickly for special customer requests.
- Climate‑related production risk: If they chose small‑scale in‑house equipment, simple natural drying would be unreliable under frequent rainy and humid weather in Medellín. Wet trays easily went mouldy.
- Confusion on equipment selection: When browsing egg tray manufacturing machines, many models only supported one drying method. They needed flexible multi‑drying‑mode equipment.
Why The Colombian Factory Chose YGDT3×4‑2000 YG Egg Crate Making Machine
After comparing multiple brands and production‑line configurations, four key advantages convinced them to pick this YG egg crate making machine:
- Well‑matched hourly capacity: Rated at 2000 pieces per hour, the output fits their monthly order volume perfectly. It leaves reasonable spare capacity for future business growth, without wasting capital on excessive over‑capacity equipment.
- Flexible multi‑drying‑mode support: This complete line supports four drying choices: natural drying, brick drying line, single‑layer metal drying line, multilayer metal drying line. The customer combined the brick drying line and the single‑layer metal drying line. When rainy weather arrives, they switch to metal drying and keep production running continuously, not affected by high air humidity.
- Stable pulping system: It comes with a ZDS1 (1 m³) hydraulic pulper, which efficiently breaks down local waste cardboard and waste paper into qualified pulp raw material. Waste paper is easy to source around Medellín, keeping raw‑material costs very low.
- Complete supplier service package: YG provided English‑language operation manuals, remote video training for pulping, forming, and drying processes, a spare‑parts list, and a transparent quotation. They got a clear cost breakdown when checking the egg tray making machine price, helping them calculate full return‑on‑investment for this egg tray production machine.
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Measurable Before‑and‑After Operation Comparison
| Evaluation Item | Previous Outsourced Egg‑Tray Purchase Mode | YGDT3×4‑2000 egg crate making machine Production Line |
|---|---|---|
| Maximum daily obtainable egg‑tray volume | Limited by supplier stock & delivery schedule | Up to 16000 pieces within 8 working‑hour shift (2000 pcs/h) |
| Unit cost of each egg tray | High, affected by dealer markup | Greatly reduced, using local waste‑paper raw materials |
| Production continuity in rainy humid season | Depends totally on outside suppliers | Stable production via brick / single‑layer metal drying line |
| Order delivery control | Cannot guarantee fast delivery for urgent farm orders | Self‑produced, short lead‑time for urgent orders |
| Product customization ability | Hard to adjust tray sizes or moulds | Quick mould swap to make standard egg trays, fruit trays |
| Risk of stock shortage in peak season | High | Self‑production eliminates stock‑out risk |
Authentic Real‑Site Feedback From Colombian Factory Manager
“We spent a lot of time comparing egg tray manufacturing machine options and researching egg tray making machine prices. We suffered many troubles relying 100 % on outside egg‑tray suppliers. Delivery delays and high purchase prices hurt our business. Since we installed the YG egg crate making machine YGDT3×4‑2000 production line, our situation has changed greatly. The 2000‑pieces‑per‑hour output meets most of our current order demand. We really value the multiple drying‑mode design. During Colombia’s long rainy, humid months, we use brick drying and a single‑layer metal drying line and never stop production. The ZDS1(1 m³) hydraulic pulper works reliably with local waste paper and cardboard. Our unit production cost drops significantly. We can also produce fruit trays by changing moulds to open new business streams. Remote technical support responds quickly whenever we have operational questions. This egg tray production machine has become our core profit‑boosting equipment.”
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Practical Buying & Operating Advice Shared By The Colombian Customer
Based on their real purchasing and factory‑running experience, the factory manager shared tips for other entrepreneurs planning pulp‑molding projects:
- Do not make final purchase decisions based only on the egg tray making machine price. Confirm hourly output, pulper configuration, and available drying modes. For tropical‑rainy‑climate countries, make sure your egg tray manufacturing machine supports mechanical drying besides natural air drying.
- Calculate your real monthly order volume. Choose a properly‑sized egg crate making machine. Avoid buying far‑larger capacity than your actual market demand, which will waste your initial investment.
- Evaluate your local raw‑material supply. Confirm you can get stable waste‑paper and cardboard sources before starting the project.
- For humid regions, do not rely only on natural drying. At least prepare a brick-drying or metal-drying solution for continuous year‑round production.
- Learn complete pulping, forming, and drying operation workflows. Do regular cleaning and maintenance for the pulper and forming host to extend the service life of your egg tray production machine.
Have A Similar Project? Contact YG For Customized Services
For packaging factories and agricultural suppliers in Latin America, building your own pulp‑molding workshop with a reliable YG egg crate making machine can solve supply‑chain risks and cut packaging costs. If you are evaluating different egg tray manufacturing machines, checking transparent egg tray making machine prices, or searching for a practical egg tray production machine, get in touch with YG Machinery. Share your target hourly output, local climate conditions, available drying‑site space, and main product types.