Moving a 20- or 30-ton machine inside a factory is not as simple as pushing it from one place to another.
The load must move safely through narrow passages, stay stable during turning, and arrive at the new position without damaging the equipment or factory floor. For industrial moving companies, every extra hour means higher labor costs and more production downtime for the customer.
A professional industrial moving company in Madrid, Spain, faced exactly this challenge.
The company had more than 10 years of experience in factory relocation, machinery transportation, mold handling, and heavy equipment positioning. However, its old manual moving skates were becoming a bottleneck.
For 20–30 ton machinery, the team needed 5–6 workers, and a single relocation could take 1–2 full working days.
The company finally upgraded its equipment with four YG-30 electric machinery skates, each designed for loads of up to 30 tons.
After one month of field use, the company reported faster project completion, lower labor requirements, and more capacity to accept heavy-load orders. Do you have a similar situation? Contact YG at +8613937183205.
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The Customer: A Spanish Industrial Moving Company Ready for Larger Orders
The customer is an established equipment moving company based in Madrid, Spain.
For more than 10 years, the company has provided industrial moving services across central and southern Spain.
Its main services include:
- Factory relocation
- Industrial machinery transportation
- Mold handling
- Heavy equipment positioning
- Indoor machinery movement
- Production line relocation
Its customers include manufacturing factories, food processing plants, printing workshops, and logistics industrial parks.
The company’s biggest advantage is its ability to move heavy equipment inside factories where large cranes and forklifts may not be practical.
However, the company was beginning to outgrow its old moving tools.
The goal was not simply to replace old equipment.
The customer wanted to take on larger and more demanding projects.
Why Were the Traditional Ways Holding the Business Back?
Before the upgrade, the company relied mainly on traditional ways.
They worked for smaller jobs, but heavy machinery created several problems.
Problems before the upgrade
| Problem | Previous Situation | Business Impact |
|---|---|---|
| Labor requirement | 5–6 workers for heavy loads | High labor input |
| Moving time | 1–2 working days per standard relocation | Slow project delivery |
| Load control | Manual pushing and adjustment | Higher operating risk |
| Braking | No dedicated braking system | Difficult control on smooth/sloped floors |
| Heavy-load capacity | Limited by old equipment | Some 25–30 ton orders were rejected |
| Worker fatigue | Heavy manual operation | Lower efficiency |
| Business growth | Could not confidently accept more heavy-load projects | Lost potential orders |
The problem was especially serious when moving 20–30 ton machinery.
The company had the experience and customers, but its equipment was limiting what it could offer.
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Three Problems the Customer Needed to Solve
The customer wanted the new equipment to solve three specific problems.
What Was He Worried About Before Buying Electric Machinery Skates?
The customer was interested in electric moving equipment, but he did not want to choose a machine based only on its advertised load capacity.
He focused on several practical points.
The Solution: Four YG-30 30-Ton Electric Machinery Skates
After reviewing the specifications, operation videos, and customer cases, the Spanish company purchased four YG-30 electric machinery skates.
Each unit has a rated load capacity of up to 30 tons.
This gave the customer more flexibility than purchasing only one unit.
The company could use the equipment as a set for large machinery relocation projects or organize multiple teams for different jobs.
YG-30 key specifications
| Specification | YG-30 |
|---|---|
| Load capacity | 30 tons/unit |
| Quantity purchased | 4 units |
| Drive motor | 2 × 1,000 W |
| Controller | D2T100A dual driver controller |
| Working current | 60 A |
| Battery | 48 V 60 Ah |
| Battery options | Ternary lithium / lithium iron phosphate |
| Steel plate | 12 mm Q355 |
| Driving structure | 4-wheel balanced driving |
| Control | Wireless remote control |
| Dimensions | 740 × 640 × 185 mm |
The combination of compact size, powered movement, remote control, and heavy load capacity made the YG-30 suitable for the customer’s indoor factory moving work.
The Results After One Month: Faster Jobs and Fewer Workers
After approximately one month of continuous field operation, the customer reported significant improvements.
Project performance comparison
| Performance | Before | After YG-30 |
|---|---|---|
| Standard 30-ton relocation | 1–2 working days | 4–6 hours |
| Workers required | 5–6 | 2 operators |
| Heavy projects per week | 1–2 | 3–4 |
| Project delivery | Slower | 1–2 days shorter/order |
| Equipment damage | Previous minor incidents reported | Zero reported during the test period |
| Safety accidents | Previous operating concerns | Zero reported during the test period |
| Heavy-load orders | Some rejected | More accepted |
The customer reported an overall project efficiency improvement of approximately 120%.
Labor requirements were reduced by approximately 60%.
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From 1–2 Days to 4–6 Hours: The Biggest Change
The most visible improvement was project speed.
Previously, a standard 30-ton machine relocation could take 1–2 full working days.
After introducing the YG-30 equipment, the same type of project took approximately 4–6 hours.
Project time comparison
| Project Item | Before | After |
|---|---|---|
| Heavy machine | 30 tons | 30 tons |
| Moving method | Manual skates | YG-30 electric skates |
| Typical duration | 1–2 days | 4–6 hours |
| Operators | 5–6 workers | 2 operators |
| Weekly project capacity | 1–2 projects | 3–4 projects |
This allowed the company to respond more quickly to customers who wanted to minimize factory downtime.
For machinery relocation, saving several hours is not simply a labor advantage.
It can also help the customer’s production line return to operation sooner.
The Equipment Also Helped the Company Accept More Heavy-Load Orders
Before the upgrade, the company had to be selective when customers requested machinery relocation in the 25–30 ton range.
The old equipment could not provide the level of confidence the team wanted.
After purchasing four YG-30 units, the company had a dedicated solution for heavy machinery movement.
This created an opportunity to expand its service range.
Business change
| Before using 30t Heavy Duty Machinery Skate: | After using YG 30t Heavy Duty Machinery Skate: |
| Small and medium machinery → manual equipment → limited heavy-load projects | 20–30 ton machinery → electric machinery skates → more heavy-load projects → higher service capacity |
The equipment therefore supported not only operational efficiency but also the company’s market expansion.
Customer Feedback: “The Way We Work Has Completely Changed”
After using the equipment, the Spanish company owner shared his experience:
“Upgrading to YG’s 30-ton machinery skates was an important decision for our business expansion. We used to struggle with slow movement, high labor requirements, and concerns during heavy-load projects.
The remote control operation is simple, the power is strong, and the load movement is stable. The four units also give us more flexibility when handling large projects.
We can now complete heavy machinery moving jobs much faster and take on projects that were difficult for us before. The equipment has given us a clear advantage in service speed and working efficiency.”
For the customer, the biggest change was not simply replacing manual tools.
It was changing the way the entire moving team worked.
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What Can Other Industrial Moving Companies Learn From This Case?
The Spanish case shows that choosing heavy machinery moving equipment should not be based on load capacity alone.
A professional moving company should consider the complete working system.
| Factor | What to Check |
|---|---|
| Load capacity | Does each unit match your typical machinery weight? |
| Motor power | Is the drive system suitable for heavy loads? |
| Structure | Can the frame withstand long-term heavy-duty use? |
| Braking | Can the load be controlled during movement? |
| Remote control | Can operators control the machine safely and easily? |
| Battery | Is the working time suitable for your projects? |
| Size | Can the equipment enter your factory’s working areas? |
| Quantity | Do you need one unit or multiple units for larger projects? |
| Service | Can you get technical and spare-parts support? |
For companies regularly handling 20–30 ton machinery, these factors are often more important than simply comparing equipment specifications on paper.
Is a 30-Ton Machinery Skate Right for Your Business?
A 30-ton electric machinery skate may be worth considering if your company regularly handles:
- Factory machinery relocation
- Industrial equipment moving
- Production line relocation
- Mold transportation
- Heavy machinery positioning
- Indoor equipment installation
- Printing machinery movement
- Food processing equipment relocation
- Logistics facility equipment moving
Before selecting a model, prepare the following information:
| Information | Why It Matters |
|---|---|
| Maximum equipment weight | Determines required load capacity |
| Typical load weight | Helps select the most practical model |
| Factory floor condition | Affects movement and control |
| Narrowest passage | Helps determine machine dimensions |
| Average project duration | Helps estimate battery requirements |
| Number of workers | Helps evaluate labor savings |
| Number of projects/month | Helps determine whether multiple units are worthwhile |
| Indoor/outdoor use | Helps determine the appropriate configuration |
If you regularly move heavy equipment, choosing the right heavy-duty machine-moving skate can significantly improve your team’s productivity.
Four Machines Turned a Moving Tool Into a Business Advantage
The Spanish customer started with an operational problem:
His team had the experience to handle heavy machinery, but his old equipment could not keep up with the business.
The upgrade to four YG-30 electric machinery skates changed that.
For this customer, the YG-30 was more than a 30-ton machinery skate.
It became a tool for reducing manual work, speeding up machinery relocation, and accepting more demanding industrial moving projects.
If your company handles factory relocation, heavy machinery moving, production line installation, or industrial equipment positioning, send YG Machinery your maximum load weight, factory conditions, passage width, and typical project requirements.
We can help you select the suitable electric machinery skate configuration for your business.