In modern industrial production, construction operations, and rural processing projects, a stable power supply is the basic guarantee for the normal operation of all mechanical equipment. Many production sites, construction sites, and remote workshops are far away from urban power grids or face frequent power cuts, voltage instability, and other problems. Once the power is interrupted, the whole production line and construction work will be forced to stop, causing economic losses and schedule delays. At this time, a high-performance genset diesel generator becomes an essential power support.
As professional power generator manufacturers, we know that different mechanical equipment has different power demands and operating characteristics. A reasonable match between power genset and production and construction machinery can not only ensure a continuous power supply, but also optimize operating costs and extend the service life of equipment. Today, we will focus on analyzing how diesel generator sets cooperate with three common machines: egg tray machines, brick making machines, and rotary drilling rigs. We will also introduce the selection skills, matching schemes, and application advantages of small portable power generators, helping users choose the right power equipment according to actual working conditions. If you are interested, please contact YG for a discount.
Industrial Diesel Generator Parameter
| Power | 30kw | 100kw | 150kw | 200kw | 300kw | 400kw |
| cylinders | 4 cylinder | 6 cylinder | 6 cylinder | 6 cylinder | 6 cylinder | 6 cylinder |
| voltage | 400/230V | 400/230V | 400/230V | 400/230V | 400/230V | 400/230V |
| Frequency Range | 50HZ | 50HZ | 50HZ | 50HZ | 50HZ | 50HZ |
| Rotating speed | 1500rpm | 1500rpm | 1500rpm | 1500rpm | 1500rpm | 1500rpm |
| Cylinder diameter *stroke (mm) | 100*115 | 105*125 | 105*130 | 126*130 | 126*155 | 135*160 |
| Rated current | 54A | 180A | 270A | 360A | 540A | 720A |
| Phase | Three-phase four-wire | Three-phase four-wire | Three-phase four-wire | Three-phase four-wire | Three-phase four-wire | Three-phase four-wire |
Why Choose Diesel Genset as Supporting Power Equipment
Before talking about matching applications, let’s first understand the core advantages of a genset diesel generator in supporting industrial and construction machinery. Compared with mains power and other power supply equipment, diesel power gensets have outstanding comprehensive performance.
- First of all, the adaptability is extremely strong. It is not limited by geographical environment, and can work normally in remote mountainous areas, outdoor construction sites, field processing plants, and other places without complete power grid coverage.
- Secondly, the power range is complete. From lightweight small portable power generators for small processing equipment to high-power diesel gensets supporting large engineering machinery, the product line of power generator manufacturers can cover all power demand scenarios.
- In addition, diesel generator sets feature fast startup, stable voltage, and strong load capacity. When the mains power fails suddenly, the genset can be quickly switched on to supply power, realizing uninterrupted operation of mechanical equipment.
- Meanwhile, it has a low failure rate, long continuous working time, and convenient fuel supply, which is very suitable for long-time working conditions of industrial production and engineering construction. For small and medium-sized enterprises and individual operators, the use cost of diesel gensets is also controllable, becoming the preferred standby and main power supply equipment.
Matching Application 1: Diesel Genset & Egg Tray Making Machine
The egg tray machine is a typical small and medium-sized paper pulp processing equipment, widely used in the poultry breeding industry, paper recycling, and packaging material production. Most egg tray processing workshops are built in suburban areas and rural areas, where the power grid is weak, and power cuts often occur. Once the egg tray machine shuts down unexpectedly, the pulp in the forming mold will be scrapped, and the continuous production will be disrupted. Therefore, it is very necessary to equip a matching power genset.
The egg tray machine belongs to continuous operating equipment, and its power load is relatively stable during operation. Small and medium-sized egg tray production lines are more suitable to be matched with a small portable power generator and a medium-sized diesel genset. According to the total power of the host, forming system, drying system, and conveying system of the egg tray machine, users can select the genset with appropriate power.
In actual use, the diesel genset is used as both the main power supply and the standby power supply. In areas with unstable mains power, the genset can operate for a long time to provide continuous power for feeding, forming, pressing, and drying links of the egg tray machine. In areas with a normal power grid, it acts as emergency standby power. When the mains power is cut off, the genset will start automatically to ensure that the production line will not stop suddenly. The small portable power generator is compact in structure and easy to move. If users have multiple scattered small egg tray processing points, they can also carry the portable power genset to different workshops for use, realizing a flexible power supply. Many power generator manufacturers will also recommend matched voltage stabilization and noise reduction configurations for egg tray production lines to create a stable and quiet production environment.
Matching Application 2: Diesel Genset & Brick Making Machine
The brick-making machine is the core equipment of building materials production, including concrete brick machine, hollow brick machine, cement brick machine, and other types. Brick-making production lines have large power consumption and complex load changes. The mixing system, feeding system, pressing system, and vibrating system of the brick making machine will generate instantaneous high current during startup and operation, which puts forward higher requirements for the load capacity and impact resistance of power supply equipment. Most brick factories are located in the suburbs and rural industrial parks, and many new brick yards have no access to formal mains power at all, so genset diesel generator becomes the main power source.
Unlike egg tray machines, brick making machines have a large total power and a high instantaneous load, making them unsuitable for portable generators with insufficient power. If a generator is to be used, it is recommended to have a power rating at least three times that of the brick making machine.
During the operation of the brick making production line, the diesel genset runs continuously for a long time, so the heat dissipation performance and continuous operation capacity of the genset are very important. High-quality diesel power genset is equipped with efficient heat dissipation system and durable engine parts, which can adapt to 24-hour non-stop operation of brick factories. At the same time, the stable output voltage of the genset can ensure the uniform vibration and stable pressing of the brick making machine, effectively improve the forming quality of bricks and reduce the defective rate.
In some temporary brick production sites and mobile brick processing projects, users can also choose mobile diesel gensets. The equipment can be moved with the brick making machine, which greatly improves the flexibility of the project and saves the cost of laying power lines.
Matching Application 3: Diesel Genset & Rotary Drilling Rig
A rotary drilling rig is a large-scale engineering machine, widely used in foundation piling of buildings, roads, bridges, and municipal engineering. Such equipment basically works in outdoor field construction sites. Most construction sites in the early stage of construction have not been connected to the municipal power grid, and the construction area is wide and scattered. Relying on the mains power is completely unrealistic, so supporting a genset diesel generator has become the standard configuration of rotary drilling rigs.
The working characteristics of rotary drilling rigs are high power, frequent startup, and variable load. The drilling, lifting, and rotating actions of the rig will lead to continuous changes in power load, which requires the supporting power genset to have strong load adaptability, fast response speed, and stable output. Large rotary drilling rigs need to be equipped with high-power diesel generator sets. The genset not only supplies power to the main drilling host, but also supports the power distribution box, lighting system, water pump, and other auxiliary equipment on the construction site.
In the field engineering environment, the working conditions are harsh, with dust, mud, and large temperature changes. The diesel genset matched with the rotary drilling rig must have good sealing performance, dust resistance, and low-temperature startup performance. Regular power generator manufacturers will optimize the chassis, shell, and air intake system of the engineering special genset to adapt to outdoor harsh working conditions.
For small-scale piling projects and miniature rotary drilling rigs, a small portable power generator can also be used for matching. The advantages of lightweight and convenient movement can meet the power demand of mobile piling operations. During the construction process, the diesel power genset can start and stop according to the construction progress, and the fuel supply is flexible, which is not restricted by power lines. It can effectively guarantee the continuous progress of piling engineering and avoid construction delay caused by power problems.
4 Key Points for Matching and Use of Diesel Generator Sets
No matter a matching egg tray machine, a brick making machine, or a rotary drilling rig, we need to master several key selection and use skills to ensure the efficient cooperation between power genset and mechanical equipment.
- Reasonably reserve power: According to the total power of the supporting machinery, so as to cope with the instantaneous startup current and avoid overload operation of the genset.
- Select models according to the use scenario: Small scattered processing equipment prefers a small portable power generator; large production lines and large engineering machinery are matched with high-power fixed diesel gensets.
- Pay attention to the operating environment: For outdoor construction sites and dusty workshops, choose gensets with dust-proof, rain-proof, and IP protection grades; for areas with low temperatures in winter, select models with a low-temperature startup function.
- Do a good job in daily maintenance: Regularly check the oil, coolant, filter, and circuit of the genset diesel generator, to reduce the failure rate and extend the service life.
Summary
From small egg tray processing, medium-sized brick production to large-scale engineering piling construction, different mechanical equipment has different power demands and working scenarios, while reliable genset diesel generator and power genset can provide stable power support for all kinds of equipment. As professional power generator manufacturers, YG provides complete products from small portable power generators to high-power engineering gensets, which can perfectly match egg tray machines, brick making machines, rotary drilling rigs, and other mechanical equipment.
In areas with insufficient power grids, frequent power cuts, and remote field operation sites, diesel generator sets have become an indispensable power partner. Reasonable model selection, standard use, and regular maintenance can maximize the performance of the genset, ensure the continuous and stable operation of production and construction machinery, reduce operating losses, and create greater economic benefits for users. Whether it is small individual processing workshops or large engineering construction teams, choosing a suitable diesel power genset is the key to the stable operation of the whole project. If you are interested, please contact YG for a discount.